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Custom Cable Solutions

When standard cables don't match your requirements, we engineer a cable around your application.

Why choose custom cable solutions

Not every project fits an off-the-shelf cable. Our team collaborates with you from concept to completion, ensuring every design meets your unique performance, environmental, and reliability requirements.

Collaborative Engineering

Work directly with our experts from initial concept through final delivery.

In-House Manufacturing

Complete control over quality, materials, and timelines — all under one roof.

Rigorous Testing

Every cable undergoes comprehensive validation to ensure dependable performance in harsh environments.

Proven Experience

Trusted for more than 80 years in electro-optical cable design and manufacturing.

Our custom cable process

Concept and requirements

Every project starts with understanding what success looks like for you. Our team works alongside yours to capture every detail — from operating conditions and environmental challenges to electrical, optical, and mechanical requirements.

Key Activities:

  • Application and performance analysis
  • Environmental assessment
  • Material and regulatory considerations
  • Project scope alignment

Our custom cable process

What we customize

Engineering specifications and capabilities


From the parameters we customize to the technologies we implement, we provide comprehensive solutions tailored to your specific needs.

Mechanical Performance

Physical properties optimized for your operational demands

  • Weight
  • Diameter
  • Tensile strength
  • Pressure rating
  • Bend radius

Electrical Requirements

Precision electrical characteristics for reliable signal and power delivery

  • Data rates
  • Signal integrity
  • Insulation resistance
  • EMC shielding

Armor Packages

Multi-layer protection systems for strength and corrosion resistance

  • Synthetic armoring
  • Steel construction
  • Alloy materials
  • Corrosion barriers

Testing Capabilities

Comprehensive validation to ensure performance under real-world conditions

  • Break load
  • Torque rotation
  • Elongation
  • Cyclic bend over sheave

Environmental Endurance

Built to withstand the harshest operating environments

  • Thermal stability
  • Hydrostatic resistance
  • Corrosion protection
  • Long-term durability
How we build

Engineering specifications and capabilities


From the parameters we customize to the technologies we implement, we provide comprehensive solutions tailored to your specific needs.

Multi-Conductor Design

Complex multi-conductor configurations with precise impedance control and signal integrity.

Features:

  • Impedance matching
  • Signal isolation
  • Custom shielding

Optical Fiber Integration

Advanced fiber optic integration for high-speed data transmission in harsh environments.

Features:

  • Single-mode and multi-mode
  • High-density configurations
  • Bend-insensitive designs
  • Custom terminations

Environment Protection

Specialized armoring and jacketing for the most demanding environmental conditions.

Features:

  • Steel armor construction
  • Chemical resistance
  • High pressure rating
  • Temperature extremes

Hybrid Power and Signal

Integrated solutions combining power transmission with high-speed data communications.

Features:

  • Power and fiber integration
  • Voltage isolation
  • Space optimization
  • Modular design

Custom Jacketing Materials

Proprietary DATEX™ polymers and specialized materials for unique application requirements.

Features:

  • Chemical compatibility
  • Temperature stability
  • Mechanical protection
  • Environmental resistance

Precision Manufacturing

State-of-the-art manufacturing processes with rigorous quality control and testing.

Features:

  • Automated production
  • Real-time monitoring
  • Quality validation
  • Traceability systems

Ready to design your custom solution

Share your application, specifications, or performance goals, and our team will help translate them into a custom Rochester cable design built for your environment.